February 2004 - Upholstery
 
backrestI started working on these backrests already last winter, but got frustrated with the household sewing machine that wasn't up to the task. I promised myself that I will continue this winter, sewing at home every time it would be too cold to work on the car. It hasn't really been cold enough not to work in the "garage" this winter, so I just motivated myself to start on these backrests again. 

In this picture, you can see the sheet metal frame. It was left plain at the factory with no paint or coating at all, and had accumulated a little surface rust. After wire brushing the surface, I sprayed a coat of zinc for protection. 

The padding was in overall good shape although a bit torn on corners. 
 
 
 seatback

BackrestI wonder if the Robe Rail is originally intended for offering the rear seat passenger something to grab on?  Some people say it was intended for hanging your gloves (those ladies' gloves, you know), while some say it was customary in those days to lay a robe on your lap,  as the heater was a rare option. When leaving the car, you would then fold the robe and hang it here. Who knows?  Nevertheless, it brings a touch of class, and was a pain to re-upholster. There's a metal chain inside a rubber tube inside the sewn vinyl tube. If you make the vinyl tube to fit snug over the rubber tube, it's hard to roll it over!

I just couldn't resist the temptation to sew a pattern on the backside. Originally there's none, and it looked somehow too simple or mundane that way. You may or may not like it, but it works for me anyways. 


BackrestThe "how-to" books always tell you that you should NOT use the original seat cover as a pattern for laying out and cutting the new pieces, because it has stretched over time, but instead you should measure the seat and cut the pieces accordingly. You know what - they are absolutely right! If the edge of the original piece isn't straight, try to figure out if it should be. Not only were the original covers stretched, they were also torn apart. 

I can give you more advice: don't try to be smarter than the factory was, because there's probably a good reason for everything the factory did!  If you deviate from the factory way, like I did, you'd better know what you are doing!  I used fewer different pieces than the factory, as I didn't want any seams with visible stitches (my stitches aren't straight nor uniform length).

If we look at the main body, it was a bit tricky to sew the "U"-shaped vinyl piece to the fabric piece. Some use needles to hold the pieces together, but I found stapling the pieces together works best in tough places. It just takes more time. The main piece here is not the hardest part though, but the facings. I did have to use the original facing pieces - ironed flat - as templates, before I could get it all sit and fit right, without puckers or wrinkles. 

My friend Juha Telen kindly borrowed me his set of hog ring pliers and a set of hog rings. Thanks - couldn't do without them.

 

 

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