July  2002
Sorry for keeping you waiting.
Long blockHere's a pic of the completed long block. The valve cover is Cermakrome coated. Note the GM 605-series power steering box. The sector shaft has exactly the same diameter and spline count as the original box, so the original pitman arm bolts right on. The bigger and better 800-series box would have a larger sector shaft. The only drawback with this 605 box is that it moves the sector shaft 2 inches to the passenger side, so I had cut the center link at driver's side and make it longer at the other end, to compensate.
Not visible in this picture, but I had to make a new rear engine mount and a trans mount for the Super T-10.
The clutch received a new clutch plate, and new throwout and pilot bearings. Standard GM stuff.
BlockThis picture doesn't do justice to my hand fabricated pushrod cover. This finned aluminum cover is once again one of those items I don't really need, but my pal Warre talked me over to make it. Now that I've done it, I must admit that it looks hot.  The breather is an Edelbrock item.

As far as I can tell, none of the '46 Buicks came with an oil filter. I'm using a leftover filter relocation kit here. It's a side-flow filter only.
The fuel/vacuum pump, water pump, starter and distributor are loaded with new internals. The water pump overhaul kit is a story in itself. You won't find an overhaul kit for a 1946 water pump anywhere, except that I found one here in Helsinki! That's right! There's a parts store that's been owned by the same family for decades, and they have kept a lot of the old stuff. I also found a new Stromberg AAV-26, and it only fits the 40's Buick 320!

 The distributor has a Pertronix kit inside, and a NOS vacuum advance diaphragm that I found on Ebay - thanks Wayne!

I won't use a single used hose in this car. I've had my share of that old hose horror with my other cars.

Body
I had to use a chainsaw to widen up the doorway of my basement, to get the body out of there. It went in without fenders, and came out with fenders leaded on ;-)  The body is mounted on a rack with castors, being easy to move around.
You might be amazed that I painted the roof in this pavillion, but it's the best place I have.  I sanded the body to bare metal, performed some more panel beating and leading, then brushed on Spies-Hecker Zinc Chromate primer, then sprayed on some layers of PPG DP-40 Epoxy. I let the epoxy cure for a few days, then came back, wet sanded with 320 grit, and applied some plastic filler to smoothen up the roof, let it cure one day, dry sanded it, brushed more zinc chromate where I cut back into the metal, and sprayed some more epoxy over the whole roof. After a few days I came back and wet sanded it all with 400 grit. Then I sprayed on a white PPG basecoat on the roof, followed by white pearl (neutral mixer), and finally a few coats of clear. The lower body will receive another color at a later stage.

Everything looked perfect (less insects in the clearcoat) until next morning. It appears the plastic filler shows through the paint. This shouldn't have happened. I let everything cure and shrink much longer than recommended, and the 2-part epoxy should have sealed the filler. The experts say that I should have mixed well, not only the filler, but the hardener too. And I shouldn't have sprayed my epoxy so heavy and wet over the filler, because it can react and swell the filler if too heavy coats of paint are applied at once. So either the filler is outgassing something, or the successive coats of paint sank into the filler, dulling off the clearcoat. 
Maybe, but I also suspect that the additional coat of zinc chromate that went over the filler areas, might have reacted with te filler, bleeding through the paint. Oh well.

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