March 2004 - Fender Extensions, Skirts, Horns
 
A lot has been going on, yet no matter how much I work on the car, it doesn't seem to progress!  Spring is coming, the roads are dry, and the fever to get Buick running is getting BAAAD!  
ExtensionsThe previous owner of the Buick had already fabricated new front fender extensions that mount between the door and rear fender. To my disappointment, they didn't align well enough. It was easier to make new ones than to modify the existing ones. These are made of mild steel since I want to be able to use lead for filling the seams. The aperture, visible when the door is open, is covered by a stainless wire mesh to add some custom touch.  
Skirt frame
Although I spent a few months trying to recover the original fender skirts a couple of years ago, I decided to fabricate completely new ones out of scratch, since  I think the horizontal lines of the OE skirts fight against the sweeping, sloping line of the front fender extensions as well as the shape of rear fenders. I started by outlining the desired shape on a cardboard, then traced the lines on the fender,  followed by fabricating a skeleton out of  6 mm  steel wire. Believe me it sounds easier than it is, and what's even harder is to replicate everything on the other side!

My plan was to cut pieces of curved sheetmetal from the roof of a wrecked 79 Malibu (the donor car of my replica Shelby Cobra), but it turned out the panel is not curved enough. Now I am building an English Wheel to be able to shape whatever compound curved panels needed now and in the future.

This new skirt also extends lower than the OE piece to make the car appear lower.

HornThey say that a 6 volt horn works allright with 12 volts, so let's give it a try. And the original horns look rather nice I think, when treated properly. The housing is painted with matching colors to the car, maroon and white pearl. But the dome is a new one. The original painted steel domes were so pitted and thin that they couldn't be chromed. So I gave the trophy maker an order to spin new ones out of copper. I just had to buff and polish them and punch a countersunk hole for the screw. It took amazingly lot of grinding to remove the waves left from spinning. The horn internals were disassembled and cleaned.  So far I haven't tested them.
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