September 19, 2004 - It's been 5 years since I shot the first project pictures!
These pictures are exactly 5 years apart. On the left, Janina is 14 months old. Below, Janina is now 6 and her little sister, Joanne, is 3 years old. Where have all the years gone? It takes a lot of time, energy, patience, blood, sweat and tears to build a car, but that's peanuts compared to what it takes to raise children.
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You may remember that I was rather depressed last month with all the disappointments with the Buick. Not only that, but the bad karma continued. I had trouble with my company, then we had so much rain that our basement flooded over and ruined everything there (25 cm of water), then I crashed my Toyota, my trusted daily commuter. Fortunately it wasn't totaled - I still have the down payments running. Then my Cobra broke - it consumes as much coolant as it does fuel! Now I had 3 cars, none of which were running. So I had to work the Toyota back to running condition. Finally, the heating system of our house broke down! In spite of all this, I have been working on the Buick, little by little. First I disassembled the carbs. The was some dirt in the rear carb float chamber, which may have caused the power valve to stick open (the spark plugs of cylinders 5-8 were black and sooty). One of the lead plugs in the front carb was loose, causing a leak -> now cured. After putting back the carbs, I carefully synchronized the butterflies, and re-adjusted idle mixture. While it runs better, it is still not satisfactory. I also discovered excessive spark advance, but bringing it back to spec made it run worse!
I also found the culprit for the non-working wiper motor - the steel vacuum line had been, at some point, plugged with a wooden stick - shoven so far in that it wasn't visible! The system doesn't have enough power to wipe a dry windshield, but I quess it will wipe it when wet.
I have now installed all door seals and plugged every hole in the firewall, and the road noise is now tolerable.
The most aggravating problem of all was the low ground clearance, due to the inner branch of the dual pipes running under the frame X-member. With the clutch pedal linkage in the way, there's really no way you could run both pipes through the original routing. I spent an hour crawling under the car, trying to figure out how to re-run the pipes. I didn't want to give up the dual pipe system. Finally I decided to cut a hole in the side frame rail, effectively by-passing the bottleneck area. I went scrounging the junkyard and found some 2-1/2" stainless pipes and 90 degree turns. After 2 days worth of measuring, cutting, tack-welding, trial-fitting, cutting, and welding, here's the result.
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Now the inner branch runs the factory route, while the outer branch passes under the frame rail at a point where the rail has already turned up a significant amount, and dives back inside the rail between #1 and #2 body mounts. I haven't fired the engine yet, but this setup should at least resolve the ground clearance problem. Beware speed bumps - here I come!
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